Te Hanga Wāhanga Waka: He Akoranga Take mō te Huihuinga Whai Hua mā te Whakamahi i tētahi Robot Servo Tuaka-Toru

Te Hanga Wāhanga Waka: He Akoranga Take mō te Huihuinga Whai Hua mā te Whakamahi i tētahi Robot Servo Tuaka-Toru

Tuatahi, Kupu Whakataki: Ngā Wāhi Mamae me ngā Otinga i roto i te Huihuinga Wāhanga Aunoa

Hei tūāpapa mō te umanga motuka, he tino kaha ngā whakaritenga a te hanga wāhanga motuka mō te tika, te whai hua, me te pumau i roto i te tukanga huihuinga. Me whakahaere ngā ātete huihuinga poraka miihini i roto i te ±0.02mm, ā, me tutuki i ngā huringa huihuinga taputapu tuku ngā whakaritenga whakaputa neke atu i te 30 waeine ia meneti. Ehara i te mea ko te huihuinga ā-ringa anake e pāngia ana e ngā arai whai hua nā te rerekētanga o ngā taumata pūkenga me te mahi auau, engari he uaua hoki ki te whakatutuki i ngā whakaritenga ahurei o te huihuinga ā-pūmau me te kore-hinu o ngā wāhanga hiko i roto i te ao waka hiko hou.

Me ōna painga matua o te "tūnga tino tika + urupare tere teitei + urutau ngāwari," kua noho ngā karetao servo tuaka-toru hei taputapu matua hei whakatika i ēnei āhuatanga uaua. Ka tātarihia e tēnei tuhinga te huarahi e tutuki ai i a rātou ngā putanga hou i roto i te whai huatanga me te kounga mā roto i ngā tauira huihuinga wāhanga motuka e toru.

Te Whaihua o ngā Rōpoti Servo Tuaka Tuarua me Tuatoru mō te Huihuinga Wāhanga Aunoa

I mua i te ruku hohonu ki ngā rangahau take, he mea nui kia tautuhia mārama ngā wāhanga matua e hangai ai ō rātou āhuatanga hangarau ki ngā whakaritenga a te ahumahi:

Te Whakataurite Tika: Te whakamahi i te motuka servo Panasonic Hapanihi me te puku tīwiri pōro, te karetao ka tutuki te āheinga tāruarua o te ±0.01mm, e tutuki ai ngā whakaritenga pēhi-whakauru me te huihuinga mō ngā wāhanga tino tika pērā i ngā peera me ngā taputapu.

Painga Tere: Ko te tere kore-kawenga mōrahi ka eke ki te 1.2m/s, me te wā whakaterenga o ≤0.3s, e rite ana ki te huringa huihuinga tonu i muri i te tā me te werohanga.

Whakarerekētanga Ngāwari: Ka taea te whakawhiti tere i ngā kaupapa huihuinga mā te whakamahi i te Whakaako Tauira, e tautoko ana i te whakaurunga o ngā tauira wāhanga rerekē e 3-5 (hei tauira, ngā kaiārahi takirere mō ngā miihini o ngā nekehanga rerekē) ki runga i te raina whakaputa kotahi.

Hototahi ki te Taiao: Ka taea e te whakatauranga tiaki IP65 te tu atu ki te taiao hinuhinu o te toa miihini, ā, ka tutuki i te huihuinga ringaringa ārai-pūmau whiriwhiri ngā whakaritenga mō te huihuinga wāhanga hiko motuka.

Tuatoru, Te Tātari Hōhonu o Ngā Akoranga Take Huihuinga e Toru

Take 1: Huihuinga Aunoa o ngā Taupoki Whero Poraka Pūwero Mīhini (He Kaiwhakarato Tiamana Taumata 1)
1. Papamuri o te Kaupapa
E toru ngā āhuatanga matua o te tauira huihuinga "tāngata-rua + taputapu haumāmā māmā" taketake a te kiritaki: ① Te koretake o te whakakaha o ngā pūtu taupoki peera (te whānuitanga o te piki me te heke ±5 N·m), ka hua ake he tere haruru miihini o te 1.2%; ② He ngāwari te whakahaere ā-ringa i te poraka rango (35 kg te taumaha o ia poraka) ki te pakaru me te tukinga, ka hua ake he tere para o te 0.8%; ③ Ko te kaha whakaputa kotahi-huringa he 800 waeine anake, kāore i taea te whakatutuki i te whakaritenga tuku a te OEM o te 1,200 waeine/huringa.​
2. Rōpoti Ratonga Tuaka-Toru Otinga
Whirihoranga Taputapu: Te haere o te tuaka-X 1800mm, te tuaka-Y 800mm, te tuaka-Z 600mm, he tīwiri hiko e whakahaerehia ana e te taipana me te pūwhakauru kapu momi korehau;
Te Arotautanga o te Tukanga Huihuinga:
Te Robot Uste tūnga tirohanga es hei hopu i te tinana rango me te kawe ki te teihana huihuinga (tika tūnga ±0.02mm);
Ka whakakīkīhia ngā pūtu e te tīwiri hiko e peia ana e te tuaka-Z i roto i ngā wāhanga e toru e ai ki tētahi kaupapa kua whakaritea i mua (whakakīkī i mua i te 5N·m → whakakīkī anō 18N·m → whakakīkī whakamutunga 25N·m), ka tukuna he urupare raraunga taipana wā-tūturu;
I muri i te huihuinga, ka tirotirohia aunoa te papatahi o te taupoki peera, ā, ka whakakorehia aunoa ngā hua hapa.

3. Ngā Hua Whakatinanatanga
I whakaitihia ngā rerekētanga o te taipana whakakaha o te pūtu ki te ±0.5N·m, ā, i whakaitihia te tere haruru o te mīhini ki te 0.15%;
I whakakorea te kino o te tukinga Zhi, ā, i whakaitihia te tere para ki te 0.03%;
I piki ake te kaha whakaputa mahi kotahi-wāhanga ki te 1,350 ngā waeine, ā, i whakaitihia ngā utu mahi mā te 60%.

Take 2: Te Huihuinga o ngā Hononga Pōro Urunga mō te Chassis Waka Pūngao Hou (He Wāhi Tautoko a te Kaihanga Waka Pūngao Hou)
1. Papamuri o te Kaupapa
Hei wāhanga haumaru, me whai tukanga whakauru te hononga pōro o te kakau urungi: "te pēhi-urunga o te titi pōro + te huihuinga uhi puehu + te whakamātautau taipana." Ko ngā raruraru o te tukanga ā-ringa o nāianei: ① Te whakahaere kaha pēhi hē (he ngāwari ki te pakaru nā te pēhanga nui rawa, te wetekina rānei nā te pēhanga iti); ② He ngāwari ki te miro te huihuinga uhi puehu, ā, he ngoikore te hiri ā-wai; ā, ③ Kāore i taea te whai i ngā raraunga whakamātautau, ā, kāore i tutuki i ngā whakaritenga tiwhikete IATF16949. 2. Ratonga Tuaka-Toru Rōpoti Sotinga
Whirihoranga Matua: He pūoko pēhanga (±1N te tika) me te kōwae huihuinga e whakahaerehia ana e te kaha, he taputapu whakawhānui taupoki puehu kua whakaritea.
Ngā Huarahi Hangarau Matua:
Te aroturukitanga wā-tūturu o te pihi nekehanga-pēhanga i te wā e pēhia ana te mīhini, ka whakaweto tonu i te mīhini mēnā ka peka ke te pihi mai i te awhe paerewa (hei tauira, he hekenga ohorere).
Ka whakamahia e te tuaka-Z tētahi aratau whakahaere kaha ngāwari, ka pēhia tonutia te 50N ki te taupoki puehu, kia kore ai e tau.
Ka tukuatu aunoatia ngā raraunga huihuinga (te kaha pēhi, te taipana, me te wā) ki te pūnaha MES, ka whakaputa i tētahi waehere whaiwhai ahurei.
3. Ngā Hua Whakatinanatanga
Kua whakaitihia te reiti hapa pēhi-tautuhi mai i te 2.3% ki te 0.08%, ā, kua eke te reiti paahitanga whakamātautau hiri uhi puehu ki te 100%.
Kua tutuki te whai i ngā raraunga tukatuka-katoa, ā, kua angitu te paahi i te arotake IATF16949 a te OEM.
Kua whakaitihia te tokomaha o ngā tāngata mō ia teihana mahi mai i te tokotoru ki te kotahi, ā, kua piki ake te whai huatanga o ia tangata mā te 220%.

Take 3: Te Whakaurunga Tika o ngā Whare Pūoko Waka (He Kamupene Hiko Waka)
1. Papamuri o te Kaupapa
He turanga kirihou me te pare whakarewa te whare pūoko. Me 0.05mm te tawhiti i hiahiatia mō te huihuinga, ā, kāore he karawarawa e pā ana (te whakaritenga whakaoti mata: Ra ≤ 0.8μm). Nā te hinu ā-ringa me te kaha kore taurite, i eke te tere hapa ki te 3.5%, ā, kāore i taea te whakatutuki i te whakaritenga kaha whakaputa o ia rā o te 20,000 waeine.

2. Otinga Robot Servo Tuaka-Toru

Hoahoa Whakarite: Ka whakamahia he ringa muka waro mama (40% te whakaiti i te taumaha), he kapu korehau silicone me te pūnaha arataki tirohanga i te pito.

Arorau Huihuinga:

Ka tautuhia e te pūnaha tirohanga ngā kōhao tūnga o te whare, ā, ka ārahi i te karetao kia tika ai te hopu (te wā tūnga ≤ 0.2s).

Ka whakamahia he rautaki "ārahi tuatahi, kātahi ka whakauru", me te neke o te tuaka Z ki raro i te tere iti o te 0.1m/s hei whakarite kia mau te whakauru o te whakangungu rakau ki te turanga.

I muri i te huihuinga, ka whakamahia he inenga laser hei tirotiro i te āputa me ngā karawarawa o te mata. 3. Ngā Hua Whakatinanatanga
I eke te reiti paahitanga o te taunga ki te 99.92%, ā, i heke te reiti koha o te mata ki te 0.05%.
Kua piki ake te wā huringa huihuinga ki te 0.8s/huinga, me te kaha whakaputa toharite mō ia rā o te 21,600 huinga.
Mā te whakaiti i te tukanga tango hinu me te horoi, i heke te utu mō ia huinga mā te 0.8 yuan.

Tuawhā, Te Tāutu i te Uara Matua o ngā Rōpoti Ratonga Tuaka-Toru

E ai ki ngā tauira o runga ake nei, ko te uara o ēnei wāhanga waka ehara i te whakakapi noa i te mahi ā-ringa. Engari, ka tutuki i a rātou he arotautanga tapatoru o te "whai hua, te kounga, me te utu":

Whakapai Ake i te Whai Hua: Mā te "whakaurunga nekehanga tere-teitei + tukanga," ka piki ake te hua o te teihana kotahi mā te toharite o te 80%-150%, e tutuki ai ngā whakaritenga tuku "Tū-i-te-Wā" a ngā kaihanga motuka.

Te Whakapūmau Kounga: Mā te whakakapi i te "whakawhirinaki ki te wheako" ki te "mana whakahaere raraunga," ka whakaitihia te reiti hapa i roto i ngā tukanga matua ki raro iho i te 0.1%, e tutuki ana i ngā paerewa kounga taumata PPM o te umanga motuka.

Te Arotau i ngā Utu: Haunga te whakaiti tika i ngā utu mahi, ka tutukihia hoki ngā penapena utu huna mā te whakaiti i ngā para me te whakapoto i te wā tono (te whakaiti i te wā whakawhiti mai i te 4 hāora ki te 15 meneti). Ko te wā whakahoki mō te haumitanga he 12-18 marama te tikanga.

Tuarima, Ngā Tohutohu Kōwhiringa me te Whakatinanatanga

Tīpakohia ngā wāhanga i runga i ngā āhuatanga o te wāhanga:
Ngā wāhanga miihini tino tika (pērā i ngā peera): He pai ake ngā whirihoranga me te urupare taipana/pēhanga.
Ngā wāhanga nunui, taumaha hoki (pērā i ngā rango): Me whakamahi i ngā motuka servo kawenga teitei (e taunakitia ana ≥500W).
Ngā wāhanga hiko: Me whai kōwae ārai-pūmau me ngā kaiwhakaputa mutunga kounga-ma.
Arotahi ki te whakaurunga raina whakaputa: E taunakihia ana kia whakauruhia ki te MES me ngā pūnaha tirotiro tirohanga kia tutuki ai he porowhita "huihuinga-tirotiro-aroturukitanga" kati.
Tukua te ngāwari: Kōwhiria he tauira me ngā toki ka taea te whakawhanui (e tautoko ana i ngā whakapainga ki ngā toki e whā/rima) hei whakauru i ngā putanga hua a meake nei.

Tuaono, Whakamutunga

I waenganui i te nekehanga o te umanga motuka ki te hiko, te mohio, me te whakamama, ngā karetao servo tuaka-toru kua whanake mai i ngā taputapu whiriwhiri ki ngā āhuatanga nui. Ahakoa te hanga miihini mō ngā waka tuku iho e whakamahia ana te wahie, te whakauru rānei i ngā wāhanga hiko mō ngā waka hiko hou, kei te huri anō rātou i ngā rohe whai huatanga o te hanga wāhanga me te tino tika me te whai hua.